How to Customize a Mattress Spraying Line for Your Factory Layout

Yes. A Mattress Spraying Line can be planned and configured to match your factory layout, production sequence, available space, and operating conditions. The YT-PJ-2A Automatic Mattress Spraying Line supports straight-line, S-shaped, and interrupted glue application, while its power configuration can be adapted to the customer's requirements.

Customized Planning for Mattress Production

Factory integration begins with an evaluation of the workshop, target output, mattress sizes, material flow, and existing equipment. Based on these factors, the equipment arrangement can be developed to support smooth loading, adhesive application, transfer, and connection with subsequent production stages.

• Workshop planning can be matched to available floor space and local operating conditions.
• Production capacity is considered before the equipment configuration is finalized.
• The line can process cotton mattresses, felt, fabric, and other related materials.
• Straight, S-shaped, and interrupted spraying patterns are available for different workflow needs.
• The equipment is suitable for high-volume mattress factories, new automated lines, and production upgrades.

YT-PJ-2A Equipment Configuration and Operating Range

The YT-PJ-2A is designed to automate adhesive spraying during mattress manufacturing. Its standard configuration includes six glue spray guns, two glue pumps, a 40-liter melting box, and a total rated power of 17 kW.

The line is designed for mattresses measuring up to 2100 by 2200 mm, with a maximum product height of 390 mm. The worktable height is 850 mm, and the stated machine dimensions are 14500 by 4500 by 2500 mm. These measurements should be reviewed alongside aisles, storage areas, material handling routes, and neighboring machines during layout design.

Spraying Method, Air Pressure, and Power Supply

Depending on the production process, adhesive can be applied in a straight track, an S-shaped pattern, or an interrupted track. The specified air pressure is 0.6 to 0.8 MPa, while the working efficiency is listed at 7 to 105 seconds per layer. The standard power supply is three-phase 380 V, 50 Hz, with customization available for different customer requirements.

Workshop Integration and Technical Support

YUANTIAN offers layout consultation during the pre-sales stage. Engineers can assist with model selection, capacity evaluation, workshop planning, and the connection between the spraying line and other manufacturing steps. After delivery, the service may include on-site installation, commissioning, acceptance, and individual training for equipment operation and maintenance.

Foshan Yuantian Bed Machinery Co., Ltd. reports that ERP, PDM, and MES systems are used to manage production. The company states a finished-product qualification rate of 99.95%, supported by incoming material inspection, three-stage component testing, complete-machine testing, export inspection, and production traceability for international orders.

The company holds ISO 9001 certification covering the research and development, manufacturing, and sales of bed machinery products. It also reports a second ISO 9001 certificate for environmental management activities associated with the research and development, production, and sales of mattress machinery products.

Customer Application Experience

Reported customer feedback includes a Brazilian mattress manufacturer that emphasized high-capacity production, touchscreen operation, quicker parameter changes, and lower operator skill requirements. A customer in Vietnam described a long-term development path with YUANTIAN, progressing from semi-automatic machinery to fully automatic and intelligent production lines.

Planning Reference Table

Frequently Asked Questions

Can the spraying line be designed for a particular workshop?

Yes. The proposed solution can take the factory floor plan, production target, local working conditions, and available utilities into account. Layout discussions can be completed before the final equipment selection.

What materials can the YT-PJ-2A handle?

The listed applications include cotton mattresses, felt, fabric, and other associated mattress materials.

Can it be connected to an existing production line?

Integration should be evaluated through machine selection, capacity planning, and workflow mapping. YUANTIAN engineers can provide support for installation, commissioning, and acceptance after the line is delivered.

Conclusion

The YT-PJ-2A Automatic Mattress Spraying Line can be considered when a mattress factory needs adhesive application equipment that fits a defined workshop arrangement or production route. Before ordering, confirm the available space, mattress dimensions, desired output, electrical conditions, air pressure, and preferred spraying pattern. YUANTIAN offers customized planning, equipment delivery, installation support, and operator training. The stated minimum order quantity is 1, with a listed delivery time of 50 days. For technical consultation, contact yuantian@yuantian.com.

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd, also known as YUANTIAN Mattress Machinery, was founded in 1982 in Foshan and specializes in the research and development, production, sales, and service of mattress machinery and spring mattresses. The company operates a 150,000-square-meter production facility and produces 146 bed machinery models across eight major series. Its product and service system covers equipment research and development, manufacturing, sales, installation, and after-sales maintenance. Its certifications include ISO 9001 for bed machinery products and ISO 9001 for environmental management activities related to mattress machinery products.